Home Articles
Article High bonding strength metal film on ceramic fabricated by the catalysis of exsolved nanoparticles combining DLP-based ceramic 3D printing

High bonding strength metal film on ceramic fabricated by the catalysis of exsolved nanoparticles combining DLP-based ceramic 3D printing

Kun Zhang, Shuo Liu, Lehan Wang, Huaixiang Zan, Yushi Chu, Jianzhong Zhang

Available online June 22, 2026 Opto-Electronics Plus

  • Abstract

  • Here, we report that metal films with high bonding strength are deposited on alumina ceramic substrates by virtue of alumina light curing technology, the interface of which can withstand repeated thermal shocks from 1073 K to 77 K. Unlike conventional nickel particles deposited on alumina, exsolved Ni particles are epitaxially bonded to the substrate and catalyze the formation of metal films via chemical deposition, generating the "nanopinning effect". Furthermore, we reveal the exsolution mechanism of particle and weakened Ostwald ripening effect critical for future design of exsolution-based reducible ceramic materials for chemical catalysis and other functionalities. In addition, the metallized ceramic heater and circuit board are fabricated, which show excellent thermal resistance and conductivity respectively. The proposed technique free from traditional sensitization and activation processes opens up a promising strategy of implementing complicated three-dimension constructions with high bonding strength metal films.

  • DLP-based ceramic 3D printing; metal film; high bonding strength; interface; ceramic electronics

  • J.Z. acknowledges funding from the Distinguished Young Scholars of Natural Science Foundation of Heilongjiang under grant No. JQ2022F001. Y.C. was supported by the Young Elite Scientists Sponsorship Program by CAST under grant no. 2022QNRC001; the Youth Program of National Natural Science Foundation of China under grant No. 62105078; the Fundamental Research Funds of the Central University to the Harbin Engineering University under grant Nos. 3072024XX2702 and 3072025WD2503. S.L. acknowledges funding from the Youth Program of National Natural Science Foundation of China under grant No. 62405074. 

    J.Z. and Y.C. proposed the idea and initiated the project. Y.C. and K.Z designed the experimental process. K.Z, L.W., H.Z. and S.L. finished all the experiments and tests. K.Z., Y.C. and J.Z. analyzed the experimental data. K.Z. and Y.C. wrote the draft. J.Z. revised the draft. 

    The authors declare no competing interests. 


  • References

  • [1]

    Zhang GM, Yu ZH, Song DS et al. Directly printed standing ceramic circuit boards for rapid prototyping of miniaturization and high-power of electronics. Nat Commun 16, 5258 (2025). DOI: 10.1038/s41467-025-60408-x

    CrossRef Google Scholar

    [2]

    Alhendi M, Alshatnawi F, Abbara EM et al. Printed electronics for extreme high temperature environments. Addit Manuf 54, 102709 (2022).

    Google Scholar

    [3]

    Sahasrabudhe A, Dixit H, Majee R et al. Value added transformation of ubiquitous substrates into highly efficient and flexible electrodes for water splitting. Nat Commun 9, 2014 (2018). DOI: 10.1038/s41467-018-04358-7

    CrossRef Google Scholar

    [4]

    Zhang YB, Zhang T, Shi HB et al. Fabrication of flexible copper patterns by electroless plating with copper nanoparticles as seeds. Appl Surf Sci 547, 149220 (2021). DOI: 10.1016/j.apsusc.2021.149220

    CrossRef Google Scholar

    [5]

    Choi K, Kim SW, Lee JH et al. Eco-friendly glass wet etching for MEMS application: a review. J Am Ceram Soc 107, 6497–6515 (2024). DOI: 10.1111/jace.19961

    CrossRef Google Scholar

    [6]

    Bai S, Serien D, Hu AM et al. 3D microfluidic surface-enhanced raman spectroscopy (SERS) chips fabricated by all-femtosecond-laser-processing for real-time sensing of toxic substances. Adv Funct Mater 28, 1706262 (2018). DOI: 10.1002/adfm.201706262

    CrossRef Google Scholar


    • Data Availability

      Any other data supporting the findings in this manuscript are available from the corresponding authors upon reasonable request.


    • Copyright

      Open Access. © The Author(s). This article is licensed under a Creative Commons Attribution 4.0 International License. To view a copy of this license, visit http://creativecommons.org/licenses/by/4.0/.


    • Cite this Article

      Zhang K, Liu S, Wang LH et al. High bonding strength metal film on ceramic fabricated by the catalysis of exsolved nanoparticles combining DLP-based ceramic 3D printing. Opto-Electron Plus 2, 260008 (2026).



    Review Research progress in integrated optics for optical coherence tomography

    Research progress in integrated optics for optical coherence tomography

    Qianqian Song, Dawei Zhang, Zhihua Ding, Guoqiang Li,

    Available online March 25, 2026 Intelligent Opto-Electronics

    • Abstract

      Optical coherence tomography (OCT) is a noninvasive biomedical imaging technique that exploits the back-reflection and scattering properties of tissue without the need for exogenous contrast agents. It enables high-resolution, in situ visualization of tissue microstructures and pathological features, without requiring specimen removal or processing. OCT offers cross-sectional and three-dimensional imaging of biological tissues with micron-level resolution and millimeter-scale depths. When integrated with an endoscope, OCT becomes a powerful and versatile imaging tool in the medical field. However, conventional OCT systems face several limitations, including a bulky system volume of approximately 1 m3, high costs of around $100,000, operational complexity, limited portability, and the need for precise optical alignment, which demands substantial manpower and time. To overcome these challenges, integrated optics has emerged as a promising solution. In recent years, significant advances have been made in developing OCT systems based on integrated photonics. All the integrated-optics devices, such as light sources, isolators, couplers, circulators, detectors, and active optical components, can be exploited for endoscopic and non-endoscopic OCT systems and enable more compact designs and implementations. This review provides a comprehensive overview of these advancements. We first summarize the fundamental principles and imaging properties of OCT, along with the design and functionality of OCT endoscopic probes. We then examine the recent progress in on-chip OCT systems, focusing on system optimization and the implementation of integrated photonic technologies. Finally, we discuss the current challenges, including the full integration of optical components onto a single chip, and explore prospects of integrated-optics based OCT endoscopy, particularly the integration of AI-powered intelligent diagnostics to enhance real-time clinical decision-making and expand the applications of OCT in personalized medicine.


    • Keywords

    • optical coherence tomograpghy; imaging; endoscope; integrated optics

    • This work was financially supported by the National Natural Science Foundation of China under Grant (62205306); Fudan University through the Research Initiation Project (IDH2323007Y, IDH2323008Y, IDH2323010Y) and the National Natural Science Foundation of China.Q. Q. Song thanks the financial support from the National Natural Science Foundation of China under Grant (62205306). G. Li thanks the financial support from Fudan University through the Research Initiation Project (IDH2323007Y, IDH2323008Y, IDH2323010Y) and the National Natural Science Foundation of China. 

      Writing-original draft preparation: Q. Q. S. Writing-review and editing: Q.Q. S, G. Q. L. Review, editing and discussion: D. Z, Q. Q. S, G. Q. L, Z. D. All authors read and approved the final manuscript. 

      The authors declare no competing financial interests. 


    • References

      [1]

      Huang D, Swanson EA, Lin CP et al. Optical coherence tomography. Science 254, 1178–1181 (1991). DOI: 10.1126/science.1957169

      CrossRef Google Scholar

      [2]

      Drexler W, Morgner U, Ghanta RK et al. Ultrahigh-resolution ophthalmic optical coherence tomography. Nat Med 7, 502–507 (2001). DOI: 10.1038/86589

      CrossRef Google Scholar

      [3]

      Bouma BE, Tearney GJ, Compton CC et al. High-resolution imaging of the human esophagus and stomach in vivo using optical coherence tomography. Gastrointest Endosc 51, 467–474 (2000). DOI: 10.1016/S0016-5107(00)70449-4

      CrossRef Google Scholar

      [4]

      Tearney GJ, Brezinski ME, Bouma BE et al. In vivo endoscopic optical biopsy with optical coherence tomography. Science 276, 2037–2039 (1997). DOI: 10.1126/science.276.5321.2037

      CrossRef Google Scholar

      [5]

      Tearney GJ, Brezinski ME, Boppart SA et al. Catheter-based optical imaging of a human coronary artery. Circulation 94, 3013 (1996). DOI: 10.1161/01.CIR.94.11.3013

      CrossRef Google Scholar

      [6]

      Hanna N, Saltzman D, Mukai D et al. Two-dimensional and 3-dimensional optical coherence tomographic imaging of the airway, lung, and pleura. J Thorac Cardiov Surg 129, 615–622 (2005). DOI: 10.1016/j.jtcvs.2004.10.022

      CrossRef Google Scholar


    • Copyright

    • Open Access. © The Author(s). This article is licensed under a Creative Commons Attribution 4.0 International License. To view a copy of this license, visit http://creativecommons.org/licenses/by/4.0/.


    • Cite this Article

      Song QQ, Zhang DW, Ding ZH et al. Research progress in integrated optics for optical coherence tomography. Intell Opto-Electron 2, 250009 (2026).



    Article Polarization-multiplexed meta-neural networks for simultaneous imaging and all-optical classification

    Polarization-multiplexed meta-neural networks for simultaneous imaging and all-optical classification

    Jialuo Cheng, Xu Li, Wenjun Zhu, Mi Zhou, Zihan Geng, Wenzhao Sun, Mu Ku Chen

    Available online March 25, 2026 Intelligent Opto-Electronics

    • Abstract

      Deep learning has transformed perception and inference but remains constrained by memory–compute bottlenecks, latency, and energy costs. All-optical diffractive deep neural networks (D2NNs) alleviate these limitations by computing with light, yet most implementations trade image formation for direct classification, limiting downstream processing. Here we introduce a polarization-multiplexed meta-neural network (PMNN) that unifies imaging and classification within a single, static optical platform. The PMNN employs cascaded metasurfaces whose meta-atoms jointly harness geometric (Pancharatnam–Berry) and propagation phases to engineer distinct phase profiles for left- and right-circularly polarized (LCP and RCP) channels. This polarization contrast enables dual-channel functionality. Under LCP illumination, the system performs lens-like imaging, whereas under RCP illumination, it executes all-optical classification via diffractive routing to predefined detection regions. Built on a differentiable angular-spectrum forward model and trained end-to-end, the PMNN achieves 96.51% accuracy on handwritten-digit recognition while delivering an imaging mean squared error of 5.38×10−3, a peak signal-to-noise ratio of 22.70 dB, and a structural similarity index measure of 0.90. By coupling perception with inference without mechanical switching or electronic post-processing, the proposed approach enhances utility, reduces computational load, and offers a practical path toward compact, scalable, and energy-efficient optical intelligent systems.


    • Keywords

    • meta-device; metasurface; diffractive deep neural networks

    • This work is financed by the Guangdong Basic and Applied Basic Research Foundation [2025A1515011846], the National Science Foundation of China (NSFC) [62405254]; the Fundamental and Applied Fundamental Research Foundation Project of Guangdong Province [No. 2023A1515140108]; the University Grants Committee/Research Grants Council of the Hong Kong Special Administrative Region, China [CRF Project: C5031-22G; and GRF Project: CityU11310522; CityU11300123]; City University of Hong Kong [Project No. 9610628 and No. 7020142]; Guangdong and Hong Kong Universities '1+1+1' Joint Research Collaboration Scheme. 

      M.K.C. and J.C. conceived the idea for this work. M.K.C. supervised the research. J.C. is responsible for developing algorithms and implementing methods. M.Z. and Z.G. conceived the development of light field computing. X.L., J.C., and W.Z. built FDTD simulations. W.S. and Z. G. provided the high-speed computing hardware and guidance for the simulation work. J.C., X.L., and W.Z. perform data processing and analysis. All authors discussed the results and provided comments on the manuscript. 

      The authors declare no competing financial interests. 


    • References

      [1]

      He KM, Zhang XY, Ren SQ et al. Spatial pyramid pooling in deep convolutional networks for visual recognition. IEEE Trans Pattern Anal Mach Intell 37, 1904–1916 (2015). DOI: 10.1109/TPAMI.2015.2389824

      CrossRef Google Scholar

      [2]

      Guo YM et al. Adaptive optics based on machine learning: a review. Opto-Electron Adv 5, 200082 (2022).

      Google Scholar

      [3]

      Dahl GE, Sainath TN, Hinton GE. Improving deep neural networks for LVCSR using rectified linear units and dropout. In 2013 IEEE International Conference on Acoustics, Speech and Signal Processing 8609–8613 (IEEE, 2013). http://doi.org/10.1109/ICASSP.2013.6639346.

      Google Scholar

      [4]

      Collobert R, Weston J, Bottou L et al. Natural language processing (almost) from scratch. J Mach Learn Res 12, 2493–2537 (2011).

      Google Scholar

      [5]

      Markram H. The blue brain project. Nat Rev Neurosci 7, 153–160 (2006). DOI: 10.1038/nrn1848

      CrossRef Google Scholar

      [6]

      Lin X, Rivenson Y, Yardimci NT et al. All-optical machine learning using diffractive deep neural networks. Science 361, 1004–1008 (2018). DOI: 10.1126/science.aat8084

      CrossRef Google Scholar


      • Copyright

      • Open Access. © The Author(s). This article is licensed under a Creative Commons Attribution 4.0 International License. To view a copy of this license, visit http://creativecommons.org/licenses/by/4.0/.


      • Cite this Article

        Cheng JL, Li X, Zhu WJ et al. Polarization-multiplexed meta-neural networks for simultaneous imaging and all-optical classification. Intell Opto-Electron 2, 250017 (2026).



      Review Advances in intelligent fiber-optic microfluidic-embedded technologies for empowered sensing performance: a review

      Advances in intelligent fiber-optic microfluidic-embedded technologies for empowered sensing performance: a review

      Shadab Dabagh, Rukmani Singh, Claudia Borri, Hamed Ghorbanpoor, Golara Ghorban Dordinejad, Mahdi Bahadoran, Ambra Giannetti, Francesco Baldini, Huseyin Avci, Francesco Chiavaioli

      Available online March 25, 2026 Intelligent Opto-Electronics

      • Abstract

        The convergence of Lab-on-Fiber (LoF) technology, microfluidics, and artificial intelligence (AI) is emerging as a new and powerful paradigm for next-generation intelligent sensing systems. Combining AI with LoF-microfluidic devices can cover the residual gap by enhancing precise microfluidic control, data analysis, adaptive calibration, and predictive sensing, thereby opening new pathways for intelligent, miniaturized, reliable, and multifunctional devices for biomedical sensing and environmental monitoring. Microfluidic technologies leverage high-precision and flow rate-controlled sample delivery, reagent optimization, and simple prototyping, which make them excellent for real-time sensing. LoF devices showcase unique light control at the nanoscale level and their integration onto microfluidic chips empowers signal-to-noise ratio and, ultimately, limit of detection in a controlled environment. Advances in materials science and engineering have allowed the realization of different types of nanostructures which are integrated onto fiber sensors whose performance can be optimally tuned to detect a variety of markers and molecules. However, open challenges still exist, such as scalability, reproducibility of results, detection of multiple targets, effective compensation of interfering parameters and fast data processing. Innovative AI-driven solutions and novel functional bio-/materials are being developed to overcome these barriers and possibly meet the future demands. A roadmap toward intelligent LoF-microfluidic platforms is finally envisioned.


      • Keywords

      • optical fiber sensors; biophotonics; microfluidics; artificial intelligence

      • F.C. acknowledges financial support under the National Recovery and Resilience Plan (NRRP), Mission 4, Component 2, Investment 1.1, Call for tender No. 1409 published on 14/09/2022 by the Italian Ministry of University and Research (MUR), funded by the European Union – NextGenerationEU – Project Title ‘‘Fiber optics sensors as a platform for cancer diagnosis and in vitro model testing (FOCAL)” – CUP B53D23024170001 – Grant Assignment Decree No. 1383 adopted on 01/09/2023 by the Italian MUR, and Project Title ‘‘Engineering Functional Metal Nanocluster-Protein Architectures for Bio(sensing and catalytic) applications (ProNano4Bio)” – B53D23013940006 – Grant Assignment Decree No. 958 adopted on 30/06/2023 by the Italian MUR. H.A. acknowledges financial support given by the Turkish Scientific and Technological Council (TÜBİTAK 1004-Regenerative and Restorative Medicine Research and Applications) under the grant numbers of 20AG003 and 20AG031, and by TÜBİTAK 1005-National New Ideas and Products under grant numbers of 123E013 and 225S581. 

        Shadab Dabagh and Francesco Chiavaioli conceived of the idea and designed the review. Rukmani Singh, Claudia Borri, Hamed Ghorbanpoor, Golara Ghorban Dordinejad, and Mahdi Bahadoran created and edited the figures. Shadab Dabagh led the manuscript writing – original draft. Shadab Dabagh, Ambra Giannetti, Francesco Baldini, Huseyin Avci, and Francesco Chiavaioli led the manuscript writing – review & editing. All authors participated in the review and discussion of the manuscript. 

        The authors declare no competing financial interests. 


      • References

        [1]

        Gupta BD, Shrivastav AM, Usha SP. Optical Sensors for Biomedical Diagnostics and Environmental Monitoring (CRC Press, Boca Raton, 2017).

        Google Scholar

        [2]

        Sarabi MR, Jiang N, Ozturk E et al. Biomedical optical fibers. Lab Chip 21, 627–640 (2021). DOI: 10.1039/D0LC01155J

        CrossRef Google Scholar

        [3]

        Shah RY, Agrawal YK. Introduction to fiber optics: sensors for biomedical applications. Indian J Pharm Sci 73, 17–22 (2011).

        Google Scholar

        [4]

        Wolfbeis OS. Fiber-optic chemical sensors and biosensors. Anal Chem 78, 3859–3874 (2006).

        Google Scholar

        [5]

        Wang XD, Wolfbeis OS. Fiber-optic chemical sensors and biosensors (2013–2015). Anal Chem 88, 203–227 (2016). DOI: 10.1021/acs.analchem.5b04298

        CrossRef Google Scholar

        [6]

        Vaiano P, Carotenuto B, Pisco M et al. Lab on Fiber Technology for biological sensing applications. Laser Photonics Rev 10, 922–961 (2016).

        Google Scholar


        • Copyright

          Open Access. © The Author(s). This article is licensed under a Creative Commons Attribution 4.0 International License. To view a copy of this license, visit http://creativecommons.org/licenses/by/4.0/.


        • Cite this Article

          Dabagh S, Singh R, Borri C et al. Advances in intelligent fiber-optic microfluidic-embedded technologies for empowered sensing performance: a review. Intell Opto-Electron 2, 250015 (2026).


        Article Decomposition and mode-weight estimation of mixed-mode OAM beams via diffractive neural networks

        Decomposition and mode-weight estimation of mixed-mode OAM beams via diffractive neural networks

        Lijun Wang, Jingdong Wang, Yingli Ha, Yinghui Guo, Mingfeng Xu, Mingbo Pu, Yunjie Liu, Xiangang Luo, Author Information

        Available online March 25, 2026 Intelligent Opto-Electronics

        • Abstract

          Beams carrying orbital angular momentum (OAM) have attracted considerable interest in high-capacity optical communication owing to their infinite-dimensional state space. Conventional methods for detecting OAM modes face significant limitations, including bulky systems, slow response times, and restricted detection ranges. Although deep learning algorithm have shown promise in mitigating some of these challenges, the characterization of mode distributions within mixed-mode OAM beams has received limited attention. We propose an all-optical, end-to-end approach for decomposing mixed-mode OAM beams and estimating their mode weights using diffractive deep neural network (D2NN). The network directly maps the incident optical field to outputs that both identify the constituent OAM modes and estimate their relative contributions. Numerical simulations demonstrate that the method can accurately recover the weights of up to 21 hybrid modes. Moreover, it maintains strong robustness under atmospheric perturbations, with the relative error remaining below 7%. This approach enables precise and efficient reconstruction of the OAM beams across varying numbers of modes, offering broad potential in multidimensional information encoding, quantum information processing, and optical computing.


        • Keywords

        • diffractive optical neural networks; orbital angular momentum; mixed-mode decomposition; mode-weight estimation

        • This research was supported by National Key Research and Development Program of China (No. 2021YFA1401003), and the National Natural Science Foundation of China (Nos. 62305345, U24A6010, 62222513). 

          L.-X.G. supervised the whole project. W.-L.J. performed the theoretical calculations and validation. W.-L.J. and W.-J.D. completed the initial structure and network construction. W.-L.J. and W.-J.D. contributed to the results analysis and data processing. W.-L.J. contributed to the data interpretation. W.-J.D. wrote the initial manuscript. W.-L.J., W.-J.D., H.-Y.L., and G.-Y.H. revised and edited the manuscript. All authors contributed to the discussions and preparation of the manuscript. 

          Xiangang Luo serves as an Editor for the Journal, and no other author has reported any competing interests. 


        • References

          [1]

          Al Ibrahim RH, Zheng SQ, Ng TK et al. Optical image rotation based on orbital angular momentum decomposition and combination. J Opt 24, 115605 (2022). DOI: 10.1088/2040-8986/ac8a02

          CrossRef Google Scholar

          [2]

          Li MM, Yan SH, Zhang YN et al. Orbital angular momentum in optical manipulations. J Opt 24, 114001 (2022). DOI: 10.1088/2040-8986/ac9192

          CrossRef Google Scholar

          [3]

          Andersen MF, Ryu C, Cladé P et al. Quantized rotation of atoms from photons with orbital angular momentum. Phys Rev Lett 97, 170406 (2006). DOI: 10.1103/PhysRevLett.97.170406

          CrossRef Google Scholar

          [4]

          Orlov S, Stanaitis K, Kizevičius P et al. Single-pixel terahertz imaging with enhanced edge detection using angular momentum of structured light. APL Photonics 10, 050805 (2025). DOI: 10.1063/5.0255550

          CrossRef Google Scholar

          [5]

          Li N, Zheng SL, He T et al. Metasurface-based dual-mode bright-field and spiral phase contrast THz imaging with enhanced focal depth. J Lightwave Technol 43, 4322–4330 (2025). DOI: 10.1109/JLT.2024.3521973

          CrossRef Google Scholar

          [6]

          Wang JK, Zhang WH, Qi QQ et al. Gradual edge enhancement in spiral phase contrast imaging with fractional vortex filters. Sci Rep 5, 15826 (2015). DOI: 10.1038/srep15826

          CrossRef Google Scholar


          Copyright

        • Open Access. © The Author(s). This article is licensed under a Creative Commons Attribution 4.0 International License. To view a copy of this license, visit http://creativecommons.org/licenses/by/4.0/.


        • Cite this Article

          Wang LJ, Wang JD, Ha YL et al. Decomposition and mode-weight estimation of mixed-mode OAM beams via diffractive neural networks. Intell Opto-Electron 2, 250011 (2026).